I'm coming into this discussion late as I have been away. Some comments:
ConstructionIf weight can be used to determine build quality, most AI and AIS equivalents are the same. In some cases the AIS is slightly lighter but some are slightly heavier. I don't know the quality of internal construction - our lens doctors Eric and Ric have commented on that. Most smaller AIS lenses have only 3 screws in the mount but that is perfectly sufficient, early AI lenses have 5 screws but this already reduced to 3 screws during production.
Focus ThrowMost AI lenses have a longer focus throw than AIS equivalents. If you prefer lenses with a longer focus throw for slow precise focusing, the AI version is generally preferred. Once you get to about 180mm and beyond there is no difference (the AIS 135mm Nikkor still have a shorter focus throw, not the same as the OP claimed).
In one case, the AI 35/2.8 (new) the focus throw is shorter than the AIS version, although the older AI 35/2.8 (6 element) is even longer.
In some cases I find the focus throw of the AI version is too long, such as the AI 55/1.2 and 85/2 - these lenses are very slow to focus, I prefer the AIS versions.
To correct an earlier assertion, the focus throw of the AIS 28/2.8 is actually shorter than the older AI versions, even more so when you consider the AIS version has a greater focus range within that focus throw. In the range between infinity and 0.3m, the AI 28/2.8 has over twice the focus throw at 190° compared to just 90° for the AIS.
The focus throw is listed on my lens specification page:
http://photosynthesis.co.nz/nikon/specs.html OpticsMost AI and AIS lenses have the same optical designs (to the best of my knowledge). Lenses which changed include:
- AI 18/4 -> AIS 18/3.5. The new lens benefits from CRC a more compact design.
- AI 28/2.8 -> AIS 28. The new lens get CRC and focuses much closer. In spite of this difference the optics are surprisingly similar, the thick central element of the AI is split in two with CRC applied across the gap (of course there is more to it than that). Both lenses have very low barrel distortion, but the AIS obviously performs better at close range.
- AI 55/3.5 -> AIS 55/2.8 micro. Again, the new version gains CRC and a small increase in speed.
- AI 180/2.8 - AIS 180/2.8 ED. The AIS version has an all-new optical design with ED glass.
You could also include the AIS 20/2.8 and 105/2.8 micro which both gained CRC and an increase in speed over the earlier versions, but these lenses appeared later on, there are also older AIS versions with the same optics as the AI type.
The NIC coatings on AI and AIS lenses are generally similar, although AIS lenses made after about 2000 have the newer SIC coating. I'm not sure whether the new coating makes a big difference, the original NIC coating was already very efficient.
Other- The AIS 105/2.5 has a built in hood (small and wobbly) while the AI does not - use the larger clip-on HS-8 which can be reversed for storage
- The built-in hood of the AI 135/3.5 is longer than the AIS hood. I prefer the AI for the better hood and longer focus throw.
- AI 28/2, 58 Noct and 105/2.5 have slightly curved aperture blades for rounder bokeh, while the AIS versions have straight blades.
- The AIS 35/1.4 and 50/1.2, 58 Noct and 300/4.5 IFED have 9 aperture blades while the AI have only 7. The non-ED 300/4.5 goes from 6 to 7 blades.
- the AI and AIS 200/4 have 9 aperture blades but the AI blades are a little short, the tips don't overlap fully giving a saw-tooth opening. The AIS is better. There may be others like this.
- AIS 200/4 micro, 300/4.5 IFED and 400/5.6 IFED have wider tripod collars than AI, these are very solid! The AI collars are not bad however. On the other hand the AI versions have wider aperture rings.
- the AIS 28/2 focuses closer than the AI version although the optics are basically the same.
There are other minor differences that I have overlooked. Overall you can't make blanket statements about AI vs AIS, you need to consider the merits of each lens and your own preferences. Most specifications, including focus throw, number of aperture blades etc are listed here:
http://photosynthesis.co.nz/nikon/lenses.html