The DC setting makes the image softer and softer and shifts or smear out the focus plane more and more as you dial in higher settings.
So,,, you have a higher chance of getting something acceptable sharp as you dial in more DC.
I strongly suggest to make a simple setup instead of relying of a live model - Set up good neutral strong light with good contrast for the AF focus system to work reliably on the target(soft light low contrast) (some led light bulbs only emit very limited light spectrum)
Start with: Tripod and a target where you can access the depth of focus as it move back and forth as you dial in the Fine Tune setting, form -20 to +20
First at DC 0 - Then dial in more DC and stop down the lens also.
Good luck!
I've spoken with the seller, who is a reputable camera/lens retailer. They're taking the lens back to run some tests themselves on their own D750, and if needs be sending it off to the company that serviced the lens back in April.
This is because calibrating the lens again today with FoCal, I found out the following:
DCR2.8 requires AF fine-tune +67
DCR2 requires AF fine-tune +11 (11% improvement)
DC0 requires AF fine-tune -8 (5% improvement)
DCF2 requires AF fine-tune -41
DCF2.8 requires AF fine-tune -43
(D750 on tripod, tethered auto-shooting, AF fine-tune at 0 before each calibration, f/2, ISO100, AFS-S, 3m from FoCal target, indoors)
So you can see how massive those fine-tune numbers are, particularly DCF2, which matches the aperture shot and shouldn't be giving such an out-of-focus image. Conversations with the seller and another service centre confirm that the lens should still be producing a crisp enough image of the target no matter the DC setting used.
I'll report back when I've heard from the seller and let you know their findings.
EDIT (28/06/21):
The seller came back to me today, having tested the lens on a D750 with/without tripod/target/live view. He's not seeing anything out of the ordinary for this lens, having owned one previously and remembering its quirks well. We both agree that the DC setting will be throwing FoCal off and an AF fine-tune on Neutral shouldn't affect normal use even when moving the DC setting to match the aperture. I'll be getting it back tomorrow.
Thanks to you all for your guidance. It seems it's one of those lenses that requires a lot of patience and perseverance to get the best results.
EDIT EDIT (30/06/21):
The lens is back with me and after a few test shots, I've determined that this lens works perfectly no matter the DC setting used so long as you use Live View (contrast-detection autofocus). But if you shoot through the viewfinder, phase-detection autofocus struggles unless the DC setting is at 0.
So, as per other DC users' experiences, for best results...shoot manual focus through the viewfinder when the DC setting is to the front or rear (matching the aperture). And only use autofocus through the viewfinder when DC is at 0.